Custom Packaging Inserts to Enhance Your Brand

BrillPack designs custom box inserts that not only secure your products in transit but also transform the unboxing experience into a memorable brand moment. Whether you’re shipping fragile electronics, luxury cosmetics, or handmade goods, our inserts ensure every product arrives safely and impressively.

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a sleek gift box with a custom packaging insert (1)
luxury beauty products packaging with custom inserts

Why Choose Custom Packaging Inserts for Your Products

Custom packaging inserts offer unmatched benefits for businesses looking to protect their products and elevate their brand. Here’s why they’re a game-changer:

Product Protection

Our custom inserts keep fragile items secure, preventing movement and breakage during shipping, reducing returns.

Brand Enhancement

Imprint your logo or brand colors on inserts to create a cohesive, professional look that reinforces your brand’s quality.

Optimized Unboxing Experience

Thoughtfully designed inserts delight customers, creating a memorable unboxing that boosts loyalty and reviews.
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Types of Custom Box Inserts

We offer a variety of insert types to suit different products and preferences. Below are the most popular custom box inserts and their features:

Foam Insert

Custom foam inserts provide excellent cushioning and protection for delicate and fragile items. They can be covered with velvet, printed paper, or wrapped in satin for a luxurious finish.

  • Ideal for electronics, glassware, or delicate items
  • Customizable shape, color and density
  • Eco-friendly options available
  • Pricing starts at $0.25 each.
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jewelry packaging box with foam insert
custom eva insert

EVA Insert

EVA foam inserts are a high-density foam option, offering durability and a snug fit. They’re perfect for luxury goods or electronics where appearance and protection are key.

  • Ideal for luxury packaging or high-end electronics.
  • Highly durable with a sleek presentation.
  • Some recyclable options available
  • Pricing starts at $0.50 each.
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Cardboard Insert

Made from recyclable material like 300gsm brown Kraft paper with E-flute, our cardboard inserts are lightweight and 100% recyclable. These can also serve as box dividers, partitioning your box to hold multiple items securely.

  • Ideal for e-commerce, retail, or multi-item kits.
  • Full-color printing options and various finish touches.
  • Recyclable and eco-friendly
  • Pricing starts at $0.15 each.
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custom cardboard insert
custom plastic insert

Plastic Insert

Plastic inserts (thermoformed PET/PVC trays) allow product visibility while keeping items secure. Often clear or translucent, they’re molded to fit your product perfectly.

  • Ideal for retail displays or visible packaging
  • Molded into various shapes to fit your product and available in various colors.
  • Available in recycled PET for sustainability.
  • Pricing starts at $0.30 each.
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Molded Pulp Inserts

Made from recycled paper fibers, molded pulp inserts are eco-friendly and biodegradable. They provide sturdy protection for sustainable brands.

  • Ideal for food packaging or eco-conscious brands.
  • 100% compostable and recyclable.
  • Pricing starts at $0.20 each.
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molded pulp insert
customer service

Need Help?

Not sure which insert type is best for your product? Our team can guide you to the perfect choice – just ask!
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Tailor Your Inserts to Perfection

BrillPack offers end-to-end customization, so your inserts meet every requirement.

Size Customization

Perfect fit in your outer packaging, whether it’s a mailer box, folding carton, or rigid box.

Shape Design

Unique structures like bottle neck holders or pillow-shaped inserts for oddly shaped items.

Printing Options

High-quality full-color printing, UV coating, or embossing for branding or instructions.

Brand Customization

Choose foam, EVA, cardboard, plastic, or pulp to match your budget and values.
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luxury perfume box with custom foil inserts

Versatile Applications for Every Industry

Our custom inserts add value in every industry. E-commerce retailers use inserts to reduce breakage, luxury brands create elegant presentations, electronics companies rely on foam inserts for shock protection, and consumer goods companies arrange multi-item kits. We’ve created inserts for cosmetics, candles, electronics, food & beverage, and more.

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Trusted by Businesses Like Yours

Don’t just take our word for it—see what our clients say about BrillPack’s custom packaging boxes.

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BrillPack makes my small business feel like a big brand. Their team understood my unique needs and created packaging that truly conveys the spirit of our handcrafted products. It’s incredible!

Lily Granger

Founder

Isabella-Patel
The team’s expertise in designing our packaging was evident from the start. The final product exceeded our expectations, adding a premium feel that our customers love.

Isabella Patel

Creative Director

Mia-Harper
I was amazed at the difference the new packaging made to our product line. The attention to detail and the quality were exceptional, leading to an increase in our customer satisfaction and sales.

Mia Harper

Business Owner

Switching to this packaging solution was a game-changer for us. Not only did it enhance the look of our products, but we also noticed a significant boost in our market presence.

Tiffany Wellington

Sales Manager

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As a small business owner, finding packaging that reflects our ethos of sustainability was crucial. Brillpack not only delivered on that but also guided us through the design process with such ease. Our customers love the look and feel of our new packaging!

Richard Black

Skincare Brand

Testimonial

Frequently Asked Questions

Find answers to common questions about our custom packaging options, order process, and shipping.

Custom packaging inserts are tailor-made components designed to fit inside boxes to secure and protect products during transit while enhancing the unboxing experience.

Yes, we offer fully customizable packaging solutions with inserts to meet your specific product requirements, including custom sizes and designs across various materials.

Foam inserts start at just $0.25 each, depending on size and customization, offering a cost-effective way to protect and present your products.

Consider your product’s fragility, desired presentation, budget, and brand values (e.g., eco-friendliness). Our experts can guide you to the best material.

Absolutely. Inserts can include printed branding, logos, or promotional messages to enhance your brand and engage customers during unboxing.Our minimum order quantities start at 100 units, but we also offer prototyping for smaller runs. Contact us to discuss your needs.

Our minimum order quantities start at 500 units, but we also offer prototyping for smaller runs. Contact us to discuss your needs.

Schedule a Free Consultation

Ready to elevate your packaging? Connect with our experts for a free consultation and let’s craft your ideal solution together. We’ll respond within 1 business day, and your information is safe with us.

  • Location: Boston, MA

    178 west 27th street, suite 527, Boston, MA 02116

  • Date: 24 December 2024

    Join us for three days of festive fun and celebration!

  • Email us

    info@bdthemes.com

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